Our company M/S. Sunbird Trading Company is leading consultant, importer and supplier of all kinds of bottling equipment and supply the national and global market with a complete range of bottling equipment and accessories.
We are widely supplying water dispensers, water filtration systems and all associated equipment required for a bottling factory including bottle blowing, labeling and packaging equipment. Our water bottling range is 3,000~36,000BPH mineral water & pure water processing and filling lines.
Our workshop facility
- Three numerical lathes and two processing center ensure the processing accuracy of spare parts.
- One vertical lathe with 3.5m diameters – main big parts can be processed by us.
- Numerical-controlled bending machine – to ensure the accuracy of complex parts and coherence of group production.
- Fully-automatic numerical-controlled laser cutter – all precise and anomalistic shape board can be processed on.
- Equipment’s for lathing, milling, planning, grinding, drilling, shearing, bending and welding can meet the requirements of all kinds of spare parts on beverage packaging machinery.
- Large-model sand-spraying equipment – sand-spraying before painting carbon steel and welded parts in order to eliminate internal stress and increase coherence of paint.
- Computer-aided manufacture ensures the efficiency and accuracy.
- Adopting precise material analyzer and advanced forging equipment. Using world top brand MEEHANITE forging steel to manufacture spare parts that features stable structure and long usage life and can ensure the accuracy
Basic parameters of the project
Water filling production line 250ml, 500ml, 1000ml, 2000ml, bottle (Customized)
This water treatment system can effectively get rid of mud,organic,iron,manganese and oxide. Removesuspended substance, colloid, microorganism and heavy metal ion in the water. The system also reduces hardness of water to make all water quality specification fully meet the national drinking water standard.
Raw is the first step to start the production and need to reserve enough water in a tank. This water source line also can be connected directly for a Deep tubewell.
- This unit is made up from three parts:
- Pre-treatment parts: sand filter, active carbon filter, sodium-ion filter and valves.
- Fine filter, RO unit, high pressure pump,
- RO membrane, valve, flow meter and so on.
The principle of operation
Sand filter
Raw water go to sand tank through A valve, removing sand, impurity, suspended solids and reducing SDI value (a little floating dust, Algae and colloid) purification to provide safe water.
Active carbon filter
Mainly remove organic matter, colloid silicon, Microorganism, CL2, chromo, smell and some heavy metal ion. The filtering material is active carbon kernel. It has double function, adsorption and filtering. Active carbon filter has wide using area, good function, reliable operation, convenient management.
Ion exchange
Ion exchange is the normal and best using system in the professional water treatment. It is used to reduce the hardness, alkalinity and cat anionic of water, make it soft water and de-ionized water. The system is working again and in regeneration, the direction through exchanging layer for liquid is opposite. According to the water treatment demand, it can use strong or weak cat anionic exchange resin and macro porous adsorbing resin to be organic matter cleaner. Cat ion exchange column, the resin will be about 2/3 of the column height.
The function of the Cat ion exchange column: it use the Cat ion exchange resin to clean the cat ion in the water(Ca+ +、Mg+ +、Na +、K+).When the water come through the regeneration Cat ion exchange resin, the H+ of Cat ion exchange gene exchange with all the cat ion in the water.
- Fine filter and filter element
Fine filter is the last filter before the membrane. it can remove the matter >5μm and stop the filter material to protect the RO membrane.
RO filter system
The aperture deviation of membrane is 10-6cm-10-7cm and it can remove organic matter (colloid, suspended solids, Microorganism, bacteria, alga, enzymes),heat source, Virus and so on. The water come through the pre-treatment, then go through RO membrane system to make the water safe. The rate of desalination can reach 98% and the treated water comes into the pure water storage tank.
- Description
Scale ozone application processing system is composed of gas source supply system, gas source treatment system, gas source quality detection system, gas source pressure regulation, flow control distribution system; ozone electrode, ozone power source, ozone transformer, ozone discharge chamber, ozone cooling system , ozone quality detection and control system, ozone intelligent control cabinet; and ozone gas distribution, ozone intelligent dosing and ozone tail gas treatment to form a complete ozone application processing system.
- Application for
- Sewage treatment ozone application
- Tap water treatment ozone application
- Industrial circulating water ozone application
- Cooling water ozone application
- Medium water ozone application
- Swimming water ozone application
- Aquaculture water ozone application
- Sludge ozone application
- Pulp bleaching ozone application
- Maintain, wash, Reincarnation
There will be some dirt after using and it will affect the water product. So it should maintain, wash and do Reincarnation to ensure the water quality.
- Sand filter back wash
Raw water come into back wash valve a, then go to the bottom of tank, then come out from back wash valve b to clean the dirt. The washes normally do one time every 24 hours and last 10 minutes.
- Active carbon batch wash
Raw water come into back wash valve c, then go to the bottom of tank, then come out from back wash valve d to clean the dirt. The washes normally do one time every 24 hours and last 10 minutes.
- Resin tank back wash
Raw water come into back wash valve e, then go to the bottom of tank, then come out from back wash valve f to clean the dirt. The wash normally do one time every 24 hours and last 10 minutes.
- Wash time
During the working, the colloid, Microorganism and giant molecule organic matter will be left in the membrane pipe. And these will cause the reduce of water and water quality.
So if have this problem, the machine needs chemical cleaning to remove the pollutant and to recover the membrane function standard production reduce above 15% standard membrane pressure difference reach 0.15MPa, after Continuous using 2-3 months
- RO membrane wash
It needs special cleaning system: cleaning medicine and dosing pump. Wash RO membrane steps: Use the clean water into the cleaning box to match the cleaning liquid. Open the cleaning valve and clean return valve and measuring pump. let the liquid into the membrane and do it recurrently for 1-2 hours.After the wash, let out the cleaning box and do cleaning. then put clean water.Use the raw water pump to let clean water into pressure tank.After back wash, open the outlet for 15-30 minutes until the output water is clean.
- The characteristic of membrane pollution and method
| Pollutant | Normal feature | Method |
| Ca deposition (CaCO3 and Ca3(PO4)2 ) | rate of desalination reduce clearlysystem pressure increasesystem production reduce a little |
Use liquid 1 |
|
Oxide(Fe,Ni,Cu) |
rate of desalination reduce clearlysystem pressure increase clearlysystem production reduce clearly |
Use liquid 1 |
| Colloid | rate of desalination reduce a littlesystem pressure increase step by stepsystem production reduce step by step |
Use liquid 2 |
| CaSO4 | rate of desalination reduce clearlysystem pressure reduce or increase a little system production reduce step by step | Use liquid 2 if worse,use liquid 3 |
|
organic matter precipitation |
reduce rate of desalination possiblesystem pressure increase clearlysystem production reduce clearly | Use liquid 2 if worse, use liquid 3 |
|
bacterial pollution |
reduce rate of desalination possiblesystem pressure increase clearlysystem production reduce clearly | according to the pollution type choose one cleaning system of the three solution |
Spec:it must ensure the pollution cause and remove the pollution source
- Propositional normal cleaning liquid
|
Cleaning liquid |
Constituent |
The addition to produce 100 gallon |
PH adjust |
| 1 | Citric Acid
RO water |
17.0 pound(7.7kg)
100gallon(379L) |
Use hydrogen water adjust PH to 3.0 |
| 2 | Sodium Triple Phosphate
EDTA tetra sodium salt RO water |
17.0 pound(7.7kg)
7pound(3.18kg) 100gallon(379L) |
Use sulfuric acid to adjust PH to 10.0 |
- Attentions
According to the hardness of the water and demand of the water quality, it should do suitable cleaning period. It should ensure there will be more than 10cm water cushion coat in the top of resin anytime and also can not let water up. The raw water pressure should be controlled between 0.2~0.3Mpa.The turbidity should be less than 5 MG/L.
After every regeneration it should back wash the tank one time to clean the salt residua. Then it will protect the regeneration normal using.
Resin should be changed after 3-6 month. The resin is easy to be improved and reduce the exchange force. at this time the resin should be cleaning. The way is that take out the resin from tank, then put it in other vessel. The workers wash and clean the rein by water, until the water is clean, then put it back to the tank. this way is artificial aging regeneration.
Bottle Filling and Packing machinery system
Air Conveyor System
Air conveyor is supported with horses on the ground, with air fan installed above the conveyor. Air filter is installed in the door of every fan, to avoid dust blown into bottles. Bottles are retained by neck supporting carrier plate in the conveyor, and transported into filling mono-block.
Main features:
- All are made of stainless steel SUS304, except some parts as plastic and nylon made horses and supporting carrier plate.
- Air filter is installed in the door of every fan, to avoid dust blown into bottles.
- Bottle in feed port is equipped with bottle-block elimination device driven by hydraulic cylinder, which will remove blocked bottles automatically to prevent damage of unscramble.
- Bottle in feed end is equipped with two sets of photocell switches, when bottles are arranged to the first set of switches, un-scrambler run from high speed to moderate speed; when bottles are arranged to the second set of switches, un-scrambler stops. When bottles leave away from second set of switches, un-scrambler starts and keeps running at moderate speed; when bottles leave away from first set of switches, un-scrambler speed to the designed from moderate and keeps running at moderate speed.
The machine is combined with rinsing, filling and capping, which special designed for PET bottled distill water. It is stable characteristic, advanced technology, nice appearance and complete function with full automation.
Technical structural feature, Rinsing part,
- It is rotary type, mainly sued for rinsing or washing new bottles and send the bottles to the filling machine.
- PET bottle enters the machine by bottle distribute wheel start, and turned with neck down byclip and turn mechanism, after sterile water rinsing and drying, automatic turn with neck up, and send to filling machine by bottle-outlet wheel start. The main structure with rinsing water and outer shield are all stainless steel material; open type gear drive.
- Renew stainless steel clip, simple structure, convenient adjustment; small area touch with bottle neck, avoid the secondary pollution for the bottle neck efficiently.
- Bottle rinsing machine inlet pipe equipped with pressure gauge.
- Bottle rinsing machine equipped with water collector to callback rinsed water.
- The consumptions of the water for each type of bottle when rinsing is 105ml/s (when 0.25Mpa)
Washing Heads
- Into bottle way is air conveyor direct connection with Bottle dial
- All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean
- 304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing
- 304/316 stainless steel washing pump make the machine more durable
Technical structural feature, Filling part
- We introduce into German technology for the filling machine, and design & manufacture by ourselves with isobar filling principle.
- Filling valve adopts constant pressure mechanism valve, filling fast and high accuracy of filling liquid level. It is adopted double guide rod structure.
- The main drive adopts gear drive, with high efficiency, low noise, long life, easy maintenance, sufficient lubrication, grease can lubricate centralizing automatically, adopts transducer to the speed of main motor to control, the machine adopts step-less frequency conversion timing. The material for the whole platform and frame is carbon steel with stainless steel outside.
- The machine is automatically controlled by PLC, fault on line display, like bottle block, shortage of cap etc.
- The key parts and electric elements of the machine are imported products.
Filling Heads
- 304/316 Stainless steel high precision filling nozzle
- Filling volume adjustable in fine rank, same liquid level after filling
- All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
- 304/316 stainless steel filling pump
- Efficient spray nozzle rinse thoroughly and save water for flushing
Technical structural feature, Capping part
The capping rotates through reduction box drive rotational wheel, which make the cap leave the hopper with the function of centrifugal force. There is a separation device for right cap and reverse cap at the entrance, when the reverse cap passes, the cap automatically fall into and return to pipeline, and blow the reverse cap automatically to hopper through wind power. Only right cap could enter into skids smoothly, the volume of cap inside of hopper will be automatic inspected by electric switch to control cap conveyor, and that ensures best effect of cap down. When the right cap enters into the slide way, it could smoothly enter into cap feed plate, to prevent accidents, there is an anti-reverse cap drive plate device to match with slide way, to ensure that the access to the cap feed plate is correct. The slide way is also equipped with a pair of photoelectric switch, when testing no cap, then an immediate halt to the host. In order to effectively remove non-anti-theft ring bad caps and cleanup additional caps in hopper, there is an active exit in front of the hopper exit can meet this function.
Capping Heads
- Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
- All 304/316 stainless steel construction
- No bottle no capping
- Automatic stop when lack of bottle
- Capping effect is stable and reliable ,Defective rate ≤0.2%
- Main configuration:
- Pump origin : China Mainland
- Main motor : ABB / SEW
- PLC : Mitsubishi
- Frequency device : Mitsubishi
- Touch screen : Mitsubishi
- Photoelectric switch : OMRON
- Proximity switch : OMRON
- Pneumatic components : Italy Camozzi
- Contactor : Siemens
- Circuit breaker : France / GermanyTele-mechanic / Siemens
- Seals : USA / Hong Kong Busak / Shamban / Sealtech
- Floatless level control : OMRON
- Air switch : France Schneider
- Sliding Bearing : Germany Igus
- Cylinder : JapanSMC
- Stainless steel : POSCO (Korea, zhangjiagang branch) nickel > 8%
- Thickness of work-table : 22mm
- U-steel :10cm ,national standard
- The hole of Table-board : Boring processing
- Filling clip Cast element, :Electrolytic processing
- Thickness of star wheel : 8mm
- Filling valve : Nanjing Light Machine Company
- Filling tank Inside : Surface lathing processing, 10mm thickness, Slide block
cast element
- Capping head : Numerical control processing, special type stainless steel
hot treatment
- Filling slider : Casting
- Capping head : Special steel, numerical control processingheat
treatmentcapping part column, 2 units
- Axis (Leak proof) : Yes
- Lubrication system : Yes
Technical parameter:
- Number of Working Positions: Rinser12~60, Filler 12~60, Capper 6~24
- Rated Capacity : 3,000~18,000 BPH
- Filling Method : Gravity Filling
- Applicable Bottle : PET Bottle,
- Bottle Diameter : 50-97mm，
- Bottle Height : 150-320mm
- Applicable Cap : Normal Standard Cap
- Air Supply Pressure : 0.7 MPa
- Air Consumption : 0.6M3/min
- Rinsing Water Pressure : 0.2~0.25 MPa
- Rinsing Water Consumption : About 5.4T/H
- Supply Voltage : 380V
- Power : Customized as per capacity
Cap Feeding Machine
Description
Every vibratory bowl from us is highly customized to meet each customer’s particular feeding requirements. Our well-designed feeders are good at carefully and accurately feeding parts to the next production stop, successfully assisting the efficient output.
Our Stainless Steel Vibratory Feeders for Beverage industries, Medical Disposables feed and orient a wide range of medical disposable products, including components of needle-free injection devices, drips, syringes, roller clamps, 3-way stopcocks, T-connectors, adapters, etc. Our skilled bowl tooling techniques keep the parts evenly and smoothly flow to the exit, as well as keeping them from tangling and overlapping.
Our vibratory bowls have diameters ranging from 150mm to 950mm and the height from 40 to 300mm, and we are expanding the range. Our experienced engineers and technicians never stop pursuing smoother feeding by applying inventive tooling techniques and innovative technologies. Just bring your requirement to us surely you will bring back satisfaction.
Product description
The air knife dryer uses the large amount of air generated by the blower to blow off/blow the water droplets outside the bottle to achieve the effect of drying, so as to prepare for the next step of coding, labeling, labeling and other packaging. The overall structure of the air knife dryer is reasonable and simple, and the operation is simple. At the same time, the drying principle is wind, not high temperature, and is more suitable for some plastic bottles that are not resistant to high temperature. It is an ideal choice for small drying equipment. The air knife dryer is mainly composed of 7.5kw scroll blowers, stainless steel and glass frames and air knives. The double-row small air knife is used, and the air knife can be adjusted freely from top to bottom and left and right, which fully guarantees the drying effect, and has strong applicability to bottles of different diameters
Quick Details
- Name : Air knife dryer
- Type :Hot Air Furnace
- Application :Food Processing, Water bottling, Carbonated drinks processing
- Voltage :220v/380v(Customized)
- Power(W) :7.5kw
- Dimension(L*W*H) :1500*700*1730mm
- Applicable Industries :Manufacturing Plant, Food & Beverage Factory, Water Factory
- Control : Switch Button
- Working method :Vortex gas pump
- Material :304 Stainless Steel
- Number of air knives :According to customer output
- Weight :230kg (According to customer output)
- Applicable bottle type : Various round bottles, square bottles, shaped bottles, etc.
- Suitable for : Plastic bottles, glass bottles, ceramic bottles, etc.
Application
The Sleeve System is a fully automatic shrink sleeve labeling system for applying and shrinking full body sleeve labels or tamper evident bands on a variety of round, square, rectangular & oval container types and shapes with and without contours. Each Sleeve System includes a sleeve applicator, one or two shrink tunnel modules, (depending on the application), a steam generator and a stainless steel conveyor for transporting containers through the system. The Sleeve System is offered and sold as an integrated system in order to ensure successful applications for our customers.
- How it works
Shrink sleeve labels are supplied from a roll in the form of a continuous web, unlabeled containers are transported via an in feed conveyor and then metered via a rotating pneumatic screw. As the containers enter the labeler, the labels in web form are opened and formed into a tube by a mandrel, fed in precise registration with a printed graphic, cut in precise registration, applied to a container which is then transported via conveyor to a steam tunnel where controlled steam heat from steam generator shrinks the sleeve tightly onto the container in an enclosed steam tunnel and conform to the container. Containers then exit the shrink tunnel via a discharge conveyor.
- Technical Data Parameter
- Machine size : 2100L*850W*2000H (mm) (Customized)
- Material : Stainless Steel 304
- Weight : 700Kgs (Customized)
- Applicable bottle diameter : Ф28mm-Ф125mm
- Applicable bottle height : 30mm -250 mm
- Label length : 28mm ~120mm，Label edge transparent should
more than 5mm
- Label thickness : 0.03mm ~0.13 mm
- Film material : PVC, PET, OPS,
- Paper core inner diameter : 5”~10”，can be adjusted freely.
- Capacity : 100~300BPM
- Power supply : 3,380/220VAC (Customized)
- Power : 1.5KW (Customized)
- Controlling : PLC Fixing Mould,Stepping motor, Touch screen as the higher speed machines.
- Bottle Sape :All kinds such as round bottle,square bottle, flat bottle,curve bottle and so on.
Shrink tunnel
The new type shrink tunnel is based on different kind bottle and different shape bottle like round bottle, square bottle and flat bottle. This machine is easily operated and easily adjusted.The steam spurting is using seamless tube.
Steam Generator
It is a steam heating oven to shrink the film on the bottle to stuck perfectly. After labeling machine bottle comes through conveyor with tube fill in to this tunnel. Built in steam generator makes expected temperature for perfect shrinking.
Technical Data
- Input power supply : 380V 50HZ, (Customized)
- Power consumption : 18KW (Customized)
- Steam pressure : 0.25-0.4Mpa
- Steam capacity : 24Kg/h; (Customized)
- Size : 600L×550W×1200H (Customized)
- Weight : 196Kg (Customized)
Filled Bottle Conveyor System
Main features:
Stable conveying, using synchronous chasing control between the conveying belt and engine, making bottles in good condition in the conveying: non-falling, non-block, non-jam. And the cushion platform can be set before labeling machine, when the label is changed, the filling machine can keep working, no need to stop and waiting. The filled product during this period will be stored by the cushion, when label changing is finished, labeling machine will label the stored product in a high speed, and producing speed recovered.
- Conveying belt is designed by module, component can be interchanged easily, structure is compact, noise is little, easy assembling and maintaining, have flexibility to combine the bottle type according to the different capacity.
- The design of electrical control is advanced and rational, we can design the control method, select the electrical control component according to client’s layout, to improve the conveying stability.
- Switch according to conveying system layout or customer reasonable requirement, for the convenience of operation.
- Belt lubricating system is equipped
- Main part all using SUS304.
- Fringe board is using the U.S. Rexnord technology to produce.
- Automatic PE Film Shrinking Machine
Shrinking wrappers with overlap seal for the packing of various products. Such as jars, bottles, cans, plastic or cardboard containers. This shrinking-wrapper can pack products of full film. Including film only single lane, film only double lane, film only triple lane
Machine feature
- Self-supporting frame with sliding doors which makes machine control and maintenance easier.
- The axis controlled by brushless motors, axis synchronization and accurate position-setting.
- The compact interlocking designing for reducing the product change-over time.
- The control panel consists in a free-standing lectern, on which there is a PC with “touch screen”. The color graphic alarm signal is showing the machine problems and faults.
- Special film reel device and cutter device, innovative film tension transferring and buffer unit, easy adjusting film length, special color film positioning device. The film is stick at the bottom of packaged product in order to get a fine looking.
- Advanced electric heating tunnel with both excellent and effective shrinking result.
Shrink film reel dimension
| Min | Max | |
| A | 200mm | 600mm |
| B | 500mm | |
| C | 76.2mm |
Technical parameter:
- Machine dimension : 11850mm×1315mm×2150mm (L×W×H) (Customized)
- Applicable casing size : Diameter : 60-90mm (Customized)
: Height : 120-300mm (Customized)
- Horizontal feeding Conveyor : Height 1120—1185mm(Customized)
- Capacity : 40 packs/minute
- Power consumption : 48.0kw in heating
- Power consumption : 24.0kw, in working
- Power consumption : 10.0kw, Mechanical power consumption
- Compressed air pressure : 0.4~0.7Mpa
- air consumption : 0.125NM3/min
- conveying width : 740mm
- conveying height : 1120—1185mm (Customized)
- Weight : 4500Kg (Customized)
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